Gas Compressor Packing Leak Application Solutions with Thermal Mass Flow Meters

Accurate Methane Gas Measurement

Operating in the Oil & Gas industry is tough. Emissions regulations result in the need to measure, monitor, and report emissions. Methane emissions are a potent greenhouse gas that require flow measurement and leak detection to avoid regulatory fines.

Packing leaks from gas compressors are now covered under the Quad O (OOOO) regulation. Flow meters can help with:

  • Identify emission issues due to packing vent leakage
  • Accurate emissions data during a blowdown event
  • Avoid fines due to methane emissions and misreporting

Advanced Thermal Mass Flow Meters

Meet Quad O requirements

Fox Thermal flow meters help you meet the new OOOOb emissions reporting requirements for gas compressors. Our flow meters meet and exceed the accuracy requirements of the EPA, have extensive approvals, and have an in-situ calibration validation feature to ensure your meter is functioning properly.

Accuracy at very low flow rates

A flow meter that can handle very low flow rates of gas is ideal for gas compressors. Fox Thermal's mass flow technology is well-suited to measure very low flow rates - as low as 0.6 SCFM! Our flow meters are rugged, accurate, and perfect for use in oil & gas applications needing accurate and repeatable gas flow measurement.

Part of an advanced LDAR program

Monitoring flow rates of packing vent leaks to avoid packing failures allows users to gain insight on better mechanical seal maintenance as part of an advanced Leak Detection and Repair (LDAR) program. Understanding the relationship between flow rates and potential seal failures is key to avoiding emissions data issues.


Avoid Methane Emissions Fees with Accurate Instrumentation

The EPA's 40 CFR Part 60 Subpart OOOO (Quad O) rule is a US federal regulation meant to reduce VOCs and methane (CH4) emissions from oil and gas wells and facilities. Gas compressors are listed as applicable emission sources in this rule and the annual flowrate monitoring of rod packing seal leaks is required.

Accurate flow measurement solutions, like thermal mass flow meters, are key to monitoring in these applications due to their ability to measure accurately at very low flow rates.

Download our White Paper - "Monitoring and Minimizing Packing Leakage from Natural Gas Compressors" - to read a more in-depth look at the emissions flow measurement implications of regulations effecting gas compressors in the oil and gas industry.

A line of gas compressors.

Gain Confidence with Calibration Validation

Is your flow meter measuring as accurately today as it was upon installation? Calibration validation can help you find out. Models FT1, FT4A, and FT4X flow meters are equipped with the CAL-V™ Calibration Validation feature that permits the user to validate the calibration in the pipe, at process conditions. At the conclusion of the test, the meter will display a pass/fail message and the CAL-V™ data is saved in the meter for look-up at any time. It is an operator-initiated test and takes approximately three minutes to complete. When initiated using the FT View™ software, a certificate of the test results can be produced for record-keeping.

Download a copy of this Tech Tip on CAL-V™ Calibration Validation for more details.

Fox Thermal flow meters offer a more flexible solution to gas compressor packing leak measurement.

Get the Best Thermal Mass Flow Meter for Your Gas Compressor Application

Step
1
Our new app can help you choose a gas meter model fast.

If you’re not sure which meter is right for your application, our Help Me Choose app walks you through a short series of questions to help you choose the ideal meter.

Step
2
Once you’ve selected a model, fill out the questions in our meter configurator form.

Next, enter your process data and flow meter requirements into our automated product configurator. Drop-down menus and Help icons will guide you to answer each question.

Step
3
Save and submit your application data to us for a quote - it’s that easy!

Save the data you entered into the configurator to create a PDF with a model code and AppID. When you're ready, submit your application to Fox Thermal for a quote.


Discover the Fox Thermal Digital Advantage


Thermal Mass Flow Meters

fox thermal product ft1

Model FT1

The Model FT1 thermal flow meter is available with gas menus and can be easily reprogrammed in the field with the help of a robust digital sensor for calculating accurate gas correlations. It can measure a single gas or a mixture of up to 5 specified gases.

View
Model FT1
fox thermal product ft2A meter

Model FT2A

Available in an extended temperature operating range, the Model FT2A can be calibrated to measure an extensive list of dry pure gases and gas mixes.

View
Model FT2A
fox thermal product ft3 meter

Model FT3

The FT3 can operate over higher temperatures and measure a wide range of dry pure gases and gas mixes. Comes with Calibration Validation. An optional Data Logger is available.

View
Model FT3
fox thermal product ft4A meter

Model FT4A

This versatile gas flow meter is available with Calibration Validation and gas menus allowing it to be programmed to measure any combination of listed gases in 0.1% increments to create a custom gas mix.

View
Model FT4A
fox thermal product ft4X meter

Model FT4X

The Model FT4X features Calibration Validation and gas menus. It comes with a built-in data logger for advanced record-keeping and data retention. Optional remote sensor mounting available.

View
Model FT4X

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Compare Fox Thermal Flow Meters

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